Mini Rotary Tool

Mini Rotary Tool
 back view of rotary tool

back view of rotary tool

For a while I used a small handheld file with exchangeable parts to clean my 3d prints, but I found that to take too much time. Instead, I wanted something that was faster and easier to use, which ended up being a DIY rotary tool. I decided to make it after coincidentally finding a 12v motor with drill chuck, key, and drill bits. It's really simple, and only takes a few minutes to assemble (assuming you know how to solder). Here's the link to the 3d model files.


Parts

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  1. Solder two wires (positive) to the switch. For some reason, the on-state of the switch is opposite the LED, so be careful. Solder one wire to the motor (ground) and clamp down the other end to the 12v female socket. 
  2. Pass both of the switch wires through the switch opening (do not push the switch into place). Solder one of the two red wires to the other motor terminal. Make sure the wire is long enough to push the motor in headfirst, since mine was a little too short (above) I had a hard time turning it to push in. 
  3. There should be enough room for the motor to pass through with the switch wires off to the side. Push the motor until the shaft comes out the other end. Carefully screw the motor screws in to keep motor in place.
  4. Hot glue the female socket to the inside of the screw-on back (I know the picture doesn't have the previous wire on, it's an earlier iteration). Clamp the positive wire to the other end and screw the back on.

 A scrapped controller print I used to as a test to cut and smooth using the rotary tool

A scrapped controller print I used to as a test to cut and smooth using the rotary tool

I found the motor to be quite tough, easily sanding or cutting prints even when I put plenty of pressure on it. I hope you liked this project. It's probably been done before, but I wanted to make a version of it with the parts I found. I'll probably use this tool as an alternative to hand sanding 3d prints that turn out rough. I've already used it to polish prints with rafts fused to the bottom. Thanks for reading. Look forward to my future projects.